Tooling & Prototyping
At Plastic Designs, Inc. (PDI), precision starts with the tool. Our in-house and partner tooling teams build high-quality molds designed for efficiency, repeatability, and long-term performance. Whether you need a one-time prototype tool or a high-cavitation production mold, we have the experience, technology, and flexibility to deliver the right solution for your project.
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Custom Tooling for Every Need
Every successful molding project begins with a well-designed mold. Our engineering and tooling specialists collaborate closely with customers to ensure each tool is optimized for part geometry, material selection, and production volume. PDI can design, build, and maintain molds in-house or leverage trusted domestic and international partners to balance cost, lead time, and quality.
Our tooling capabilities include:
No matter where your tool is built, every production part is molded, inspected, and shipped from our U.S. facility in Paxton, Illinois, ensuring consistency and quality from start to finish.
Rapid Prototyping & Bridge Tooling
When you need to move quickly, our rapid prototyping and bridge tooling services help you validate your design before full-scale production. Using advanced modeling and machining technologies, we can produce prototype molds in aluminum or soft steel to test part form, fit, and function.
Prototyping allows you to:
- Evaluate design performance before investing in production tooling
- Reduce time to market by identifying adjustments early
- Produce small batches for testing, approval, or early sales
Once the design is finalized, our team transitions seamlessly into production tooling, saving time and cost while maintaining design integrity.
Why PDI for Tooling & Prototyping?
- Over 35 years of experience in precision tooling and injection mold design
- Integrated design, engineering, and manufacturing teams under one roof
- Commitment to tight tolerances, fast turnaround, and repeatable performance
- Proven track record with global brands and manufacturers
Build It Right from the Start
Your part’s success begins with the tool. Trust Plastic Designs, Inc. to deliver precision-built molds and prototype solutions that bring your design to life, on time and on budget.